Client Profile: A major chemical manufacturer in the North West of England (Manchester/Liverpool corridor) specialising in high-risk anhydrous ammonia and chlorine processing.
The Challenge: Following an internal audit, the client identified significant compliance gaps in their Major Accident Prevention Policy (MAPP). While they had basic safety protocols, their Emergency Response Team (ERT) structure lacked formal Incident Command training, and their existing response procedures had not been updated to align with the latest UK National Operational Guidance for hazardous materials.
The Solution: We implemented a 12-month integrated safety and response program:
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ERT Creation & Policy: We redesigned their Emergency Response Team policy and procedures, establishing a clear 1-3-5 command structure.
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Specialised Training: Conducted JOIFF-accredited chemical response training specifically for chlorine and anhydrous ammonia leaks.
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Incident Command Training UK: High-fidelity simulation exercises for shift managers to ensure they could lead under pressure during a COMAH-level event.
The Result: The site successfully passed its HSE inspection with zero "Areas for Improvement." The internal Incident Response Team (IRT) reduced their simulated leak containment time by 35%, and the organization now holds a robust, audit-ready Emergency Response Plan.
